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Writer's pictureDK Tanks & Pipe

Building Your Custom Off Set BBQ Smoker: Inspiration from DK Tanks & Pipe and Smalltown Smokers


24" steel pipe from DK Tanks & Pipe
Smalltown Smokers Off Set Smoker

At DK Tanks & Pipe, we take pride in offering high-quality steel pipes that serve a multitude of purposes across various industries. While our pipes are commonly used for culverts, boring casings, pilings, feed bunks, and billboard posts, there's an exciting and creative application that's gaining popularity: using steel pipes to create custom BBQ offset smokers.


The Art and Science of Off Set BBQ Smokers

BBQ offset smokers are a beloved staple among barbecue enthusiasts, from weekend backyard grillers to top competitors in the Kansas City Barbecue Society (KCBS) competitions. These smokers are renowned for their ability to produce rich, smoky flavors that define authentic barbecue. Unlike pellet grills and charcoal grills, offset smokers use wood as the primary fuel source, offering distinct advantages:

  1. Flavor Profile: Wood provides a deeper, more complex smoky flavor that is often considered superior to the taste achieved by pellet or charcoal grills.

  2. Temperature Control: Off Set BBQ Smokers allow for better control over heat and smoke, enabling the pitmaster to achieve perfectly cooked meat with a succulent smoky crust.

  3. Capacity: With large cooking chambers, offset smokers can handle substantial quantities of food, making them ideal for competitions and gatherings.


From Steel Pipe to Smoker: A DIY Journey

Transforming steel pipes into custom BBQ offset smokers is an exciting and rewarding project. Here’s how you can get started:

Selecting the Right Pipe

Steel pipes, whether new or used, are ideal for constructing a smoker due to their durability and heat retention properties. Choose a pipe with a diameter that suits your cooking needs—a larger diameter allows for more cooking space, perfect for smoking multiple cuts of meat simultaneously.

Crafting the Firebox and Cooking Chamber

The basic design of an offset smoker includes two main components: the firebox and the cooking chamber. The firebox is where you’ll build your fire, and it should be smaller than the cooking chamber. Here’s a simple breakdown:

  • Firebox: A smaller pipe segment can be used for the firebox, ensuring a high concentration of heat and smoke.

  • Cooking Chamber: A larger pipe segment will serve as the cooking chamber where your meat is placed.

Assembling Your Smoker

Assembling a smoker involves cutting and welding the pipes together. This is where some welding skills come into play. If you're new to welding, consider taking a class or seeking assistance from a professional welder. Safety first!


Spotlight on Smalltown Smokers: Craftsmanship from Brownstown, IN

Smalltown Smokers, based in Brownstown, IN, exemplifies the dedication and craftsmanship that go into creating high-quality BBQ smokers. They have built a reputation for producing custom smokers that are both functional and beautiful, with attention to detail that ensures optimal performance. Smalltown Smokers understands the intricate balance of heat, smoke, and airflow, creating smokers that deliver exceptional barbecue results.

Their journey is a testament to the power of craftsmanship and the importance of mastering the art of metalwork. Smalltown Smokers creates some of the finest BBQ smokers used by top barbecue names, blending traditional craftsmanship with innovative designs.


Building Your BBQ Masterpiece

Inspired by the dedication seen in Smalltown Smokers, you can approach your smoker project with confidence. Here are some tips for success:

  • Welding: If you’re not experienced in welding, consider taking a class or seeking assistance from a professional welder. Safety first!

  • Design: Pay attention to the airflow and temperature control. Proper venting and dampers are crucial for maintaining consistent heat and smoke.

  • Finishing Touches: Once your smoker is assembled, give it a good burn-in to season the metal and prepare it for cooking.


Join the BBQ Revolution

Whether you're a backyard BBQ warrior or aspiring to compete in KCBS-sanctioned events, a custom-built offset smoker can elevate your barbecue game. With high-quality steel pipes and a touch of craftsmanship, you can create a smoker that delivers unparalleled flavor and performance.

Ready to start your BBQ adventure? Consider using steel pipes to craft your own custom smoker and explore the limitless possibilities. Let’s make some unforgettable barbecue together!

For more information on high-quality custom BBQ smokers, check out Smalltown Smokers.



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